HomeHologram Labels in Rolls
Hologram Labels in Rolls – High-Speed Security for Automated Production Lines
What Are Hologram Labels in Rolls?
Hologram labels supplied in roll format are continuous strips of security stickers wound onto a core, with precise spacing between each label for automatic dispensing. This format is engineered for high-speed production environments where efficiency, consistency, and minimal downtime are critical to operations.
Each roll is manufactured with precision-registered labels, ensuring every hologram is perfectly positioned for seamless integration with automatic labeling machines, applicators, and packaging lines. Roll format is the preferred choice for large-volume manufacturers, FMCG producers, pharmaceutical companies, and industries where speed and accuracy are non-negotiable.
At Holoseal, we are a leading hologram roll supplier in India, offering precision-wound hologram labels in rolls for industries including FMCG, pharmaceuticals, automotive, and electronics. Whether you need hologram sticker rolls for high-speed lines, security label rolls for automated application, or custom hologram rolls for mass production, our team delivers precision-engineered solutions tailored to your requirements. Discover complete range of high security holographic stickers.
How Hologram Labels in Rolls Are Made
Hologram labels in rolls are created through a precise manufacturing process that ensures consistent quality across thousands of labels. Here's how they function:

Holographic Layer
36 micron PET film with custom holographic design and security features

Adhesive Layer
Permanent, tamper-evident, or destructible adhesive applied with precision

Release Liner
80 GSM silicone-coated paper that protects adhesive until application

Die-Cutting & Gap Spacing
Labels are precision-cut to your exact shape on the continuous web & 2.5–3 mm gaps are created between labels for sensor detection
The manufacturing process:

Your custom holographic master is created with your brand elements and security features & The holographic design is replicated onto high-quality PET film

Adhesive is applied with precision coating equipment & Labels are die-cut to your exact shape on the continuous web

Matrix stripping removes excess material, leaving labels on the liner & Gap spacing is created for sensor detection (2.5–3 mm standard)

Labels are rewound onto cores with precise tension control & Each roll is inspected for registration, adhesion, and gap accuracy
This combination of precision manufacturing and quality control ensures every roll performs flawlessly in your automated equipment.
Key Features of Our Hologram Labels in Rolls
Precision Gap Spacing
Consistent 2.5–3 mm gaps for reliable sensor detection
Controlled Tension
No stretching or distortion—labels apply perfectly every time
Multiple Core Sizes
1-inch, 3-inch cores to fit your existing equipment
Holographic Authentication
Unclonable optical effects for instant visual verification
Advanced Security Features
Integrate gradient text, microtext, nanotext, guilloche patterns, kinetic effects, and more
Thicknesses
Available 36 micron PET film
Glossy Finish
Premium look with high-quality glossy finish
Digital Compatibility
Optional QR codes or serial numbers for track-and-trace
Label Orientation
Wound face-in or face-out as your applicator requires
Tamper-Evident Options
Combine with void or destructible technology for added security
Technical Specifications
Material
PET (Polyester) Film
Thickness
36 micron
Release Liner
80 GSM Silicone Coated Paper
Core Sizes & Outer Diameter
Core ID : 1-inch (25.4mm) / 3-inch (76mm) & Core OD: Up to 400mm depending on label quantity
Gap Spacing
2–3 mm between labels (customizable for your sensor)
Label Orientation
Face-in or face-out as required
Compatible
Can be integrated QR code
Adhesive Options
Non tamper, tamper evident, void tamper & destructible
Finishing
Glossy
Shelf Life
2 years when stored in cool, dry conditions
Minimum Order Quantity
Varies by size and other factors – Contact us for details
Security Features Available
Gradient Text, Microtext, Nanotext, Guilloche Pattern, Kinetic Effects, Achromatic White Effect, Lithographic Effect, Animated Effects, Embossed Effects & more
Application Surfaces
Paper, Plastic, Fabric, Wood, Carton, Glass, Metal (prior testing recommended for your specific surface)
Country of Origin
India
Die-Cutting Tolerance & Winding Direction
Die cut : ±1mm & Winding direction : customizable as required
Industries That Use Hologram Labels in Rolls
Pharmaceuticals
Automated serialization and track-and-trace labeling for medicine packaging. Rolls enable high-speed application with precise registration.
Electronics
Warranty labels and authentication stickers in rolls for premium devices, headphones, and accessories
Automotive
High-volume warranty seal application for mobile phones, laptops, and components. Rolls enable fast, accurate placement.
Manufacturing
Production line identification and tracking. Rolls ensure consistent labeling across high-volume manufacturing.
Cosmetics & Perfumes
Consistent branding across thousands of units. Rolls ensure every product receives identical label placement.
FMCG
High-speed packaging lines require continuous label supply. Roll format ensures non-stop production for beverages, snacks, and personal care products.
Logistics
Automated shipping label application for warehouses and distribution centers. Rolls enable high-throughput operations.
Medical Devices
Sterility assurance labels and authentication marks applied at high speed. Rolls maintain quality across production runs.
Aerospace
Component tracking and maintenance labels applied in high-volume manufacturing environments.
Agri-Business
Seed packets, fertilizer bags, and agricultural product labeling where high volume requires automated application.
Whether you are looking for the best hologram roll manufacturer in India, a top hologram sticker roll supplier near me, or high-volume security label printing services for your specific industry, Holoseal delivers solutions you can trust.
Rolls vs. Sheets – Which Format Is Right for You?
Application Method
Volume
Speed
Labor Cost
Setup Time
Best For
Storage
Minimum Order
Hologram Rolls
Automatic dispensers
High-volume production
Fast, continuous
Lower (automated)
Initial setup required
Large manufacturers, FMCG
Hang on spindle
Higher minimums
Hologram Sheets
Manual by hand
Small to medium batches
Slower, controlled
Higher (manual)
Immediate use
Startups, SMEs, product launches
Stack flat
Lower quantities
Not sure which format is right for you? Contact our team for a free consultation. We’ll help you choose the optimal format for your application and can even supply both formats as your needs evolve.
Customization Options for Your Hologram Labels in Rolls
At Holoseal, every hologram roll is tailored to your specific requirements:
Roll Customization
- Core Size: 1-inch, 3-inch, or custom to fit your equipment
- Gap Spacing: Matched to your sensor specifications
- Label Orientation: Face-in or face-out as required
- Roll Diameter: Optimized for your changeover frequency
Design Customization
- Your Brand Identity: Your logo, colors, and brand elements integrated into the holographic pattern
- Advanced Security Features: Integrate gradient text, microtext, nanotext, guilloche patterns, kinetic effects, and more
- Covert Features: Optional UV markers for forensic-level verification
Size & Shape
- Any Shape: Square, round, oval, or custom die-cut to your product silhouette
- Custom Sizes: From 10mm micro-labels to 100mm+ for industrial applications
- Precision Cutting: Clean edges, perfect registration
Adhesive Options
- Non Tamper: For labels that should never be leave any residue on the substrate upon removal
- Tamper-Evident: Reveals evidence if removal is attempted
- Void: Leaves “VOID” message upon removal
Additional Security
- Digital Integration: Add QR codes, barcodes, or serial numbers
Roll Specifications – Choosing the Right Configuration
Core Size Options
1-inch (25.4mm) core: Standard for most automatic applicators
3-inch (76mm) core: For high-volume rolls, reduces changeover frequency
Custom cores: Available for specialized equipment
Gap Spacing
Standard gap spacing is 2–3 mm between labels. This works with most standard sensors. If your applicator has specific requirements, provide your sensor specifications and we'll match them exactly.
Label Orientation
- Face-in: Labels wound with adhesive facing inward – common for most applicators
- Face-out: Labels wound with adhesive facing outward – for specific equipment types
Maximum Roll Diameter
Standard rolls up to 400mm outer diameter. Larger diameters available on request for high-volume applications.
Splice-Free Manufacturing
We manufacture splice-free rolls, meaning no joins or breaks in the label web. This eliminates production stoppages and ensures continuous operation.
Note: Actual quantities vary based on label shape, spacing requirements, and custom die-cut designs. Contact us for exact calculations for your specific labels. Our team can assist in optimizing the layout to achieve maximum efficiency and cost-effectiveness.
Why Choose Holoseal for Hologram Labels in Rolls?
15+ Years Experience
We understand the unique requirements of high-speed automated applications
Precision Manufacturing
Advanced equipment ensures consistent tension, accurate gaps, and no splices
Custom Master Origination
Your QR hologram carries a unique optical fingerprint—not a generic design
Advanced Security Features
We integrate gradient text, microtext, nanotext, guilloche patterns, and more
Machine Compatibility
We match your applicator specifications exactly for seamless integration
Premium Materials
36 micron PET film with 80 GSM release paper for durability
Flexible Volumes
From pilot runs to millions of labels—we scale with you
Pan-India & Global Delivery
Fast, secure shipping anywhere in India and worldwide
Frequently Asked Questions About Hologram Labels in Rolls
How many labels come on one roll?
The quantity depends on label size and roll core id & od. Contact us with your dimensions for exact quantities.
What gap spacing do I need for my applicator?
Most automatic applicators work with 2.5–3 mm gaps. If you have specific sensor requirements, share your machine details and we’ll match them exactly.
Can I get mixed label designs on one roll?
For most orders, rolls contain identical labels. For sequential numbering, the design is identical but numbers change. For mixed designs, please discuss your needs.
Do rolls work for tamper-evident holograms?
Absolutely. Void, destructible, and tamper-evident features work perfectly in roll format. The tamper technology is in the label construction, not affected by roll format.
How should I store unused hologram rolls?
Store standing upright in a cool, dry place away from direct sunlight. Ideal temperature: 18-25°C. Avoid humidity and stacking.
Can you supply sample rolls for machine testing?
Yes, we can provide generic designs sample rolls for line trials once we understand your requirements.
What is the minimum order quantity for rolls?
Roll MOQs are typically higher than sheets due to setup requirements. Contact us with your volume needs for a specific quote.
Can I get rolls with sequential serial numbers?
Yes. We can apply sequential numbering to roll-format labels, with numbers progressing across the entire roll.
What surfaces can roll-format labels be applied to?
Our hologram labels can be applied to paper, plastic, fabric, wood, carton, glass, and metal. We recommend testing on your specific surface before full production.
Are roll-format hologram stickers waterproof?
Yes. Our polyester-based hologram stickers are waterproof and resistant to moisture, humidity, and most environmental conditions.
How long does delivery take?
Lead times vary based on customization complexity and quantity. Standard roll orders can ship quickly; fully custom designs require master origination time. Contact us for current timelines.
Are you a manufacturer or supplier?
Holoseal is a premier supplier of holographic security solutions in India. We partner with advanced manufacturing facilities to deliver high-quality hologram labels, overseeing every step from design to delivery.
Can you match my existing applicator specifications?
Yes. Provide us with your machine details, sensor type, and current label specifications, and we’ll ensure perfect compatibility.
Ready to Order Hologram Labels in Rolls?
Whether you're running a high-speed FMCG line, packaging pharmaceuticals, or need millions of security labels, our team is ready to support your production.
Free Consultation
Discuss your roll specifications and machine compatibility with our experts
Custom Quote
Pricing tailored to your volume and requirements
Sample Rolls
Available for line trials and testing
Technical Support
We help ensure perfect integration with your equipment



